Extending the model · Lean Six Sigma

Lean Six Sigma

HERM tells you what runs and where the work flows. Lean Six Sigma adds how well it runs — turning the workflow maps into a measured conversation about waste, quality, and cycle time.

What Lean Six Sigma is

Lean Six Sigma is a process-improvement discipline that pairs two traditions: Lean, which removes waste and shortens the time work takes, and Six Sigma, which reduces variation and defects so a process gives a consistent result. Together they improve a process on both fronts — faster and more reliable — using evidence rather than opinion.

Its purpose is to answer a question HERM alone can't: not just "how does this work get done," but "how well, at what cost in time and rework, and where does it break." It is how a workflow becomes a candidate for improvement instead of just a diagram.

The DMAIC cycle

Improvement follows a five-step cycle. Each step has a clear exit before the next begins.

DDefine

Name the problem, the process, and what a good result means to the people it serves.

MMeasure

Capture how the process performs today — cycle time, wait time, hand-offs, defect rate.

AAnalyze

Find the root causes of delay and error, not just the symptoms.

IImprove

Redesign the flow to remove waste and variation; pilot the change.

CControl

Lock in the gain — standardize, monitor, and keep it from drifting back.

Beyond DMAIC

DMAIC is the best-known roadmap, but it is one of several. Which you reach for depends on whether you are fixing, designing, or continuously refining a process — all of them run on the same workflow and step data the model already holds.

DMAIC

Define · Measure · Analyze · Improve · Control. For improving an existing process that is underperforming — the default roadmap.

DMADV / DFSS

Define · Measure · Analyze · Design · Verify. Design for Six Sigma — for building a new process or service right the first time, not fixing an old one.

PDCA / PDSA

Plan · Do · Check (Study) · Act. A lightweight improvement loop for small, iterative changes — quicker than a full DMAIC project.

Kaizen

Continuous, incremental improvement driven by the people who do the work — often run as short, focused Kaizen events on one workflow.

Value-stream mapping

A Lean technique that maps every step and its wait time end to end — the workflow view here is a value-stream map once cycle times are added.

SIPOC

A one-page scope of a process: Suppliers, Inputs, Process, Outputs, Customers. Drafted before a value-stream map, it sets the start and end of a workflow, and its suppliers and inputs often match the systems and data topics already in the catalog.

A3 problem-solving

A single-page structured method — problem, analysis, countermeasures, plan — good for framing one improvement for stakeholders.

The site uses DMAIC as the worked example because most estate-improvement work starts with a process that already exists. DMADV applies when you are standing up something new.

Why pair it with HERM

HERM and Lean Six Sigma meet at the workflow. HERM maps the steps of a workflow and the systems each touches; Lean Six Sigma measures those same steps — where the time goes, where errors enter, where a hand-off stalls. The workflow map becomes a value-stream map, and the seams the model already surfaces become the targets for improvement.

Cycle time per step

The workflow view shows the sequence; add elapsed and wait time and the bottleneck names itself.

Waste at the seams

The hand-offs between systems — already visible in the model — are where rework and delay concentrate.

Defects that reach people

Tie a defect rate to a step and the friction a student or colleague feels becomes a number you can move.

Components to add

Extending the model toward Lean Six Sigma means adding a performance layer to each workflow step and a few new views. A pragmatic starting set:

Cycle & wait time

Elapsed time and queue time per step, so the value-added share of a workflow becomes visible.

Hand-off count

How many times work crosses a system or team boundary — each one a place delay and error accrue.

Defect & rework rate

How often a step produces an output that must be corrected or redone downstream.

Value-add classification

Mark each step value-add, business-necessary, or waste — the Lean lens on the flow.

Eight wastes tag

Flag steps against the classic wastes: waiting, over-processing, defects, motion, and the rest.

DMAIC status

Where an improvement effort stands per workflow: Define, Measure, Analyze, Improve, or Control.

In practice

Start with one workflow that hurts — onboarding, grant setup, incident resolution. Put cycle time and a defect rate on each step you have already mapped, mark the hand-offs, and the longest waits and the biggest rework loops surface on their own. That is a DMAIC "Measure" step done, on data the model already holds.

Lean and Six Sigma are established process-improvement disciplines. This page describes how they complement HERM; the metrics and DMAIC status are local extensions an institution would populate with its own measurements.

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